Drying and Dehumidifying
“Standard” Hopper Dryers - SHD
SHD series “Standard” hopper dryers offer an effective and low-cost method for plastic material drying. Hot air is used to dry wet materials that due to moisture absorption during packaging, transportation, and recycling cycles. They can be directly mounted on the moulding machine for quick drying and space saving. For this series, hot air blows evenly from bottom to the top (both SHD-800 and SHD-1000 have down-blowing air pipe and accessible door for easy material clearance) of the hopper with capacity ranging from 12~1,000kg, Optional 24-hour timer is available for each model.
“Standard” Drying Loaders - SDL
SDL series “Standard” Drying loaders integrate plastic drying and loading into one unit. Especially applicable to those large injection moulding machine which are placed in height limited workshop. This combination offers a group of standard photosensor hoppers, which can be used to load dried materials. Besides, SAL-900G is available for choose to realize the two-stage loading function.
Dehumidifying Dryers - SDD
SDD series dehumidifying dryers combine dehumidifying and drying systems into a single unit. They have many applications in processing plastic materials, such as PA, PC, PBT, PET etc. All models feature SD-H honeycomb dehumidifiers with built-in process heater and insulated drying hopper. Under ideal conditions, it can provide dehumidified dry air with a dew-point lower than -40℃.
“All-in-One” Compact Dryers - SCD
Shini "optical" compact dryers combine the function of dehumidifying, drying and two-stage conveying into one single unit, specified for the production of "optical class" products, such as lenses, LCD backlight panel, compact discs etc. They feature honeycomb rotor for dehumidifying, ensuring continuous and constant low dew-point. Under ideal conditions, it can provide lower than -40℃ dew-point dehumidified air.
Feeding and Conveying
“Standard” Self-contained Hopper Loaders - SAL
"Stannardd" Self-contained SAL-330 / 360 series adopt single phase carbon brush motor with superior suction power and easy installation. It is particularly suitable for conveying new materials. SAL-430 / 460 series use a three phase inductive motor with low noise level and long service life. It also has an automatic motor reverse cleaning device.
"Standard” Separate-vacuum Hopper Loaders - SAL-G
SAL-G series “Standard” separate-vacuum hopper loaders are suitable for conveying material over long distance. SAL-700G/800G/800G2 are for one to one combination, while SAL-900G/900G2 are for one to two combination. All models adopt stainless steel hopper to ensure no contamination to raw material. High efficiency high pressure blower features light weighted, durable, great suction power, easy installation and operation.
Self-contained hopper loaders - SAL-U
SAL-U series self-contained hopper loaders are Euro design with stainless steel hopper to avoid material contamination. In addition, it has an attractive appearance, a sound-proof motor cover to reduce noise level and a top handle to enable convenient movement. Also the remote operation has been realized by using a detachable control panel.
Flexible Screw Feeders - SSC
SSC series flexible screw feeders adopt motor-driven screws for raw material conveying, applicable to convey regrinds, virgin materials, powders and their mixtures with features of low noise level, easy installation and maintenance. Three models of SSC-40/50/65 available with max. horizontal conveying capacity of up to 1,200kg/hr. Besides using in plastic industry, they can also apply in food, chemistry, pharmacy and other various applications.
Dosing and Mixing
Volumetric Dosers - SCM
SCM series volumetric dosers are suitable for auto-proportional mixing of virgin materials, regrinds, master- batch or additives. A gear motor with gear ratio of 38 : 1 or 75:1 is coupled to a dosing screw of 12, 14 or 16mm diameter to give a total of six models with output. ranging from 0.1~32kg/hr. Double color dosers can be assembled from two single color dosers if required. Five components automatic mixing can be realized if customers adopt four color dosers.
Gravimetric Doser SGD
SGD series dosers are suitable for auto-proportional mixing of virgin material, regrinds, masterbatch or additives. The motor with gear ratio of 38:1 is coupled to a dosing screw of 12, 14 or 16mm in diameter to give a total of three models with the output ranging from 0.04~32kg/hr. Double color dosers can be assembled from two single color dosers according to customers, requirements.
Gravimetric Blenders - SGB
SGB series gravimetric blenders can be used in the fields of injection moulding machines, blow moulding machines and extrusion lines for proportionally precise mixing of several types of material. This series machines adopt SIEMENS PLC controller and latest ingredients calculation methods.The machine is controlled by an advanced microprocessor with a digital display that is simple to calibrate. The self-compensation and calibration function ensure accurate material dosing percentages. A high precision electronic weighing scale is used to ensure precise weighing of every batch and ensure accuracy to ± 0.1%~ 0.3%. There are 42 models available to be selected based on various materials and throughputs. (This series are not suitable for powder and sheet pieces weighing)
Proportional Valves - SPV-U
SPV-U series proportional valves mix regrind and new materials in a proper proportion, and then send them back to the moulding machine to achieve a proportional mixing and loading effect. It features directly mounted on loaders or mounted on the pipeline. Besides, it is applicable to Euro loaders and has to equip control box to perform when in other situations.
Metal Detecting Separators - SMS
SMS series metal detecting separators are highly sensitive and accurate in detecting and separating metal grains, such as steel, iron, copper, aluminium, lead, tin, and so on. Its principle is when metal impurities pass through it, electrical detector can send a signal to control board to start valve to discharge the impurity materials. Pneumatic discharging system takes little space and ensures good performance. It can be installed directly on injection moulding machine or (extruders) hoppers to protect the screw of machine from the damage caused by hard metals. There are three models of the series: SMS-35~70, processing capacity can reach up to 400L/hr~5,000L/hr to meet any specific requirement.
Dust Separators - SDS
SDS is suitable for removing dust in plastic materials such as PET, PA, and PC etc. It is not used for dealing with plastic recycled materials. Please inform us as the material need anomalous temperature or close-loop circulation after drying. SDS-100/250 is only applicable for the dust-separating of virgin material; SDS-500 is applicable on the floor mount.
Heating and Cooling
Oil Heaters - STM
STM series oil heaters have both the standard and high temperature models, which are used to heat up the mould and maintain temperature, although they can be used in other similar applications. High temperature oil from the mould is returned to the cooling tank and cooled by indirect cooling. It is then pressurised by the high-pressure pump, sent to the heating tank and finally to the mould with a constant temperature. With our optimised design, It can reach a maximum of 200℃ and the HANYOUNG temperature controller can maintain an accuracy of ±1℃.
Water Heaters - STM-W
STM-W series water heaters have both standard and high temperature models, which are used to heat up the mould and maintain temperature, although they can be used in other similar applications. High temperature water from the mould is returned to the cooling tank and cooled by either indirect cooling (For high temperature and high temperature plus pressure models) or direct cooling (For standard models). It is then pressurised by the high-pressure pump, sent to the heating tank and finally to the mould with a constant temperature. The OMRON temperature controller can maintain an accuracy of ±0.5℃.
Dual-purpose Water/Oil Heaters - STM-W/O
STM-W/O series of dual-purpose heaters are mainly used to heat up the mould and maintain its temperature, although they can be also used in other similar applications. High temperature water or oil return from the mould is cooled by indirect cooling and then sent to the pipe heaters via high - pressure pump for heating to a constant temperature. This unique design allows user to choose between water and oil as heat transfer medium. With our optimized design, the HANYOUNG temperature controller can maintain an accuracy of ±0.5℃.
CFC-free Refrigerant Air-cooled Water Chiller SIC-A-R2
SIC-A-R2 series are applicable for cooling moulds to reduce products molding cycle; also they are available in the cooling of equipments in order to maintain a normal temperature. Besides, they are suitable for other industries with the need of cooling.
CFC-free Refrigerant Water-cooled Water Chiller SIC-W-R2
It is applied to plastics industry to precisely control moulds temperature so that molding cycle can be reduced and quality would be improved. Also SIC-W-R2 series can be applicable for electronic and machinery manufacturing to ensure normal operation temperature for devices.
Water Flow Regulators - SFR
SFR series water flow regulators are designed to work with mould heaters, water chillers and cooling towers, which can be connected to more than one mould connectors. They have the function like temperature and flowrate displays, flowrate control in order to meet the requirement of different working conditions. Modularized combination ensures convenient installation and maintenance. It is a necessary device for modern plastic industry to improve its moulding efficiency.
Pipe Heaters / Band Heaters / Thermocouples
With over 40 years experiences in this particular industry, Shini band heaters and pipe heaters are well-known worldwide. The heaters are manufactured from imported top quality raw materials with advanced techniques. They are widely used in mould heaters, dryers, moulding machines etc, ensuring long service life and high efficiency.
Granulating and Recycling
Low-speed Granulators - SG-16N/20N
SG-16N/20N series low-speed granulators have paddle blades and staggered blades design for customer selection. They are mainly used for granulating sprues or rejects fed by pickers or belt conveyors beside the moulding machines. They feature low speed, high torque, low noise and dust level, excellent quality and performance. Machines are built to comply with CE safety standards.
“Standard” Central Granulators - SG-23E/30E/36E
SG-23/30E series granulators have no significant differences with the standard model in construction and operability. The granulators feature quick blade change. They are suitable for centralized recycling of wastes or rejected parts from injection moulding, blow moulding and extrusion machines. Staggered blades can easily grab and granulate the materials. This design makes the machine work more efficiently and can reduce waste of energy to the minimum.
Sound-proof Central Granulators - SG-23/30/36
SG-23/30/36 series sound - proof central granulators are suitable for centralized recycling of wastes or rejected parts from injection moulding, blow moulding or extrusion lines. The machines feature optimized structure, easy operation, and quick blade replacement. Staggered rotating blades can easily grab and cut through materials. This design makes the machine work more efficiently and can reduce waste of energy to the minimum.This granulator has various models with wide application range to meet different customer’s demand.
Roll-feed Granulators - SGF-26
SGF-29 series are applicable for granulating and recycling plastic films. After pressed toughly by the material feeding rollers, films are pushed and cut into granules for reusing. They feature easy operation, excellent quality, reasonable price and compact in size. Infinitely adjustable rotating speed reduces the dust, noise and abrasion of knives. Various kinds of safety devices meet the requirement of CE.
Shini manufactures five types of belt conveyor as follows under technical license from a leading european manufacturer. PNL series conveyors feature reliable performance and ease of operation and are suitable for use with CB or SV series conveying or as stand-alone unites. PNL-MS series belt conveyor with metal detector is a device which can detect the metal contained in the material during conveying and simultaneously activate the alarm. CB series conveyors feature reliable performance and ease of operation and are suitable for conveying sprues or finished products to a higher level beside the moulding machine. CBD series conveyors feature reliable performance and ease of operation and are suitable for conveying finished products to separator to separate product from its connecting sprues. The height is adjustable. SV series conveyors feature reliable performance and ease of operation and are suitable for conveying finished products fed from robots to a lower level.
Swing-arm Robot - SS
The SS series robot is designed for rapid and precise removal of sprue or runner from injection moulding machine, and place them into granulator for recycling. Simple product removal is applicable with optional vacuum generator and EOAT. Suitable for injection moulding machine under 250t clamping force.
Three Axes Servo Driven Robot - ST3
The ST3 Series robot is designed for rapid and precise removal of products from injection molding machine, and place them at desired locations. Standard and telescopic arm are selectable to cooperate with 2 plate mold or hot runner system. Capable of arranging, stacking, quality checking and in mold placement. Suitable for injection molding machine under 3600T clamp force.
Five Axes Servo Driven Robot - ST5
The ST5 Series robot is designed for rapid and precise removal of sprue and products from injection molding machine, and place them at desired locations. Standard and telescopic arms are selectable to cooperate with 2 plate mold, 3 plate mold or hot runner system. Capable of arranging, stacking, quality checking and in mold placement. Suitable for injection molding machine under 3600T clamp force.
Inclined Belt Conveyor - SCI
SCI series inclined belt conveyor is mainly used for transporting the products, can effectively enhance the work efficiency, protect the products appearance, can be connected with outside signal, keep working with automatic machine.
Declined Belt Conveyor - SC
SC Series declined belt conveyor is mainly used for the delivery of products, it can effectively enhance the working efficiency and protect the product appearance. It also can be connected with outside signal, and realise automation with adoption of robots.
Ring Blower - RB
When impeller is revolving, the air among impeller will be speedup by running pressure along and bypass blade. After the air being forced to enter outboard cycle, it'll come back to the blade base by pressure gap and be speedup. In a while, the ambient air is running in screw direction to reach increasing pressure effect. When the air worked into exhausting process, the pressure is exceeding system pressure and the gas will be discharged outside.
Turbo Blower - TB
TB series adopt aluminum ally for casting molding, convenient installation and easy operation. Segregated design for motor and blower body, which can be heat-resistant up to 120℃. They are small size with low noise, and the air inlet flow can be adjustable. NSK brand bearings enjoys long life-span; Turbo blower is suitable for wide range of voltage motor with frequency as 50/60 Hz.